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I-Conveyor Esebenzayo, Izindlela Zokulayishwa Nezokulayisha

Abakhiqizi bemishini yokuthutha neyokuphatha banikeza abakhiqizi iseluleko sendlela yokuthuthukisa izinqubo zokunakekela.
Ukuhlaziywa okufanele kwezingxenye ezidinga ukulungiswa kanye nezixazululo ezitholakalayo kunganciphisa kakhulu isikhathi nemali echithwa ekugcinweni kwesistimu yokuthutha.Ngobuningi bobuchwepheshe obusha obutholakala emakethe yamaphakheji yanamuhla, izixazululo eziningi zingashintsha kalula izingxenye ezikhona zokunakekela okuphezulu ngezinketho eziphansi noma ezingekho, ngaleyo ndlela zinciphise izindleko futhi zikhulise isikhathi sohlelo.
Inkinga enkulu yokunakekelwa kwanoma iyiphi i-aggregate conveyor ukugcoba ngendlela efanele.Ngenxa yokuthi amadrayivu ngezinye izikhathi atholakala ezindaweni okunzima ukufinyelela kuzo, izingxenye zedrayivu ezibucayi azihlali zigcotshwa njalo ngezikhathi ezithile noma nhlobo, okuholela ekuhlulekeni kokulungisa.
Ukushintsha ingxenye ehlulekile ufake efana nayo akuwuqedi umsuka wenkinga.Ukuhlaziywa kwenkinga okulungile kubonisa ukuthi ukufaka esikhundleni sezingxenye ezihlulekile ukufaka izingxenye ezinciphisa ukulungiswa kuzokwandisa isikhathi sokusebenza kwesistimu.
Isibonelo, ukushintsha idrayivu yokuthutha evamile edinga ukunakekelwa kwamasonto onke nanyanga zonke ngesigubhu esiseviswa kuphela njalo ngemva kwamahora angu-50,000 okusebenza kuzonciphisa noma kuqede izinkinga zokugcotshwa, konga isikhathi sokunakekela kanye nemali.
U-Tom Koehl we-Superior uthi ukusebenzisa isikrufu esilungile sohlelo lwakho lokusebenza ngeke kunganakwa.
Ukuhlanza izinhlelo zokuthutha ngokuvamile kuhilela ukusetshenziswa okungalungile kwama-scrapers noma iziketi.Qinisekisa ukuthi usebenzisa idizayini efanele ye-belt scrapers yohlelo lwakho lokusebenza futhi uhlole ukungezwani okunembile nsuku zonke.
Namuhla, amanye amamodeli anikezela ngokucindezela okuzenzakalelayo.Ngakho-ke, uma ungenaso isikhathi sokugcizelela, ibhizinisi lakho kufanele licabangele ukuthuthukisa ubuchwepheshe balo.
Okwesibili, amabhodi e-skirting endaweni yezimpahla kumele aphelele futhi asebenze njengoba kuhlosiwe.Uma kungenjalo, ukuchichima kuzokwenzeka, okuzogcina kuholele ekulahlekelweni kwamandla, okuholela ekugqokeni okungadingekile ngaphambi kwesikhathi kuma-pulley angasebenzi kanye nama-pulleys kanye nokulimala kwebhande.
Izinkinga eziningi zokugcinwa kwe-belt conveyor zihlobene nezici eziningana.Ezinye zezinkinga ezivame ukubonwa zifaka ukuchitheka kwempahla, ukushelela kwebhande, ukungahambi kahle kwebhande kanye nokuguga okusheshayo, konke okungadalwa ukungezwani kwebhande okungafanele.
Uma ukungezwani kwebhande kuphezulu kakhulu, ukugqokwa ngaphambi kwesikhathi kungenzeka esikhathini esifushane uma kuqhathaniswa, okuhlanganisa ukukhathala kwempahla kanye nokuncipha kwesivuno.Lokhu kubangelwa ukuchezuka kwe-shaft kakhulu, okudlula imingcele yokuklama yesistimu ye-shaft.
Uma ukungezwani kwebhande kuxega kakhulu, kungabangela ezinye izinkinga ezinkulu.Uma ukungezwani kwebhande kunganele, i-pulley yokushayela ingase ishelele, okusheshisa ukugqoka ku-pulley yokushayela kanye nesembozo sebhande eliphansi.
Enye inkinga evamile ebangelwa ukungezwani kwebhande okunganele ukuxega kwebhande.Lokhu kungase kubangele ukuchitheka kwempahla, ikakhulukazi endaweni yokulayisha.Ngaphandle kokuqina kwebhande okufanele, ibhande lingase lihlehle ngokweqile futhi libangele ukuthi impahla ichitheke emaphethelweni ebhande.Endaweni yomthwalo inkinga ibucayi kakhulu.Lapho ibhande lixega kakhulu, alikwazi ukuvala isiketi kahle, futhi izinto ezichithekile zivame ukugeleza ohlangothini oluhlanzekile lwebhande futhi lungene ku-pulley yomsila.Ngaphandle kwegeja lebhande, lokhu kungaholela ekugqokeni okusheshayo kanye nokwehluleka ngaphambi kwesikhathi kwama-pulleys e-fender.
Ukuze uxazulule lezi zinkinga zokulungisa, hlola njalo ukulungiswa kokuqina kwamasistimu okuqinisa amasistimu futhi uqinisekise ukuthi zonke izinhlelo zokuziqinisa zihamba ngokukhululeka futhi zinesisindo somklamo esifanele.
Lungisa iziketi njalo ukuze uvimbele ukuthi izinto zingachitheki noma zichaphaze endaweni yokulayisha.Ukungcoliswa kanye nokuchitheka kwempahla kuyimbangela ehamba phambili yokwandisa ukugcinwa kwemishini ehambisa impahla.Ngakho, ukuyilawula kuzonciphisa umthwalo wokunakekela.
Hlola igebe kuma-conveyor roller ukuthi agugile yini ukuze uqinisekise ukuthi ibhande lihamba kahle, ikakhulukazi ngamarola omqhele, kodwa liyasebenza nakumarola ayisicaba.Ukugcina ukubambezeleka okuhle kunciphisa isikhathi sokuphumula.
Hlola amavila ama-conveyor anephutha noma ahlulekile futhi uwashintshe ngokushesha ukuze uthuthukise kakhulu ukusebenza komthumeli futhi ukhuphule umthamo wethoni ngokunciphisa isikhathi sokuphumula esingahlelelwe.
Ukuhlolwa njalo kanye nokulungiswa kwezihlanzi zamabhande kungasiza ekuvimbeleni ukushibilika kwebhande kusixhumi esithwalayo futhi kunciphise ukuguga kuzo zonke izingxenye zokuthutha kuyilapho kunciphisa ukungcoliswa kwama-conveyor pulley nama-idle bearings.
Hlola ukuxhumeka kwemishini ye-conveyor njalo ukuze ugade ukuguga koxhumano futhi uvimbele ukugqashuka kwebhande ngephutha.
Ngaphandle kokugcinwa kokuvikela okuvamile, into ebaluleke kakhulu abakhiqizi abahlanganisiwe abangayenza ukuze banciphise imithwalo yokulungisa ukusebenza ukuhlomisa imishini yabo yokuthutha kanye nempahla yokubamba ngezinto ezifanele.
Ezinye zalezi zingxenye eziphakanyisiwe zingase zihlanganise amalayini angakwazi ukugqokwa emigqonyeni nasezishutheni;izisekelo eziphakeme ezindaweni zokulayisha ukuvumela ama-skid steer blades ukuthi angene futhi asuse izinto eziwile;i-rubber return pan ukuvimbela ukuqoqwa kwezinto ezichithiwe;kanye nama-pulleys asemayini ukwandisa impilo yama-pulleys.
Okwesibili okubalulekile ekunyakazeni kwebhande okufanele wukuqinisekisa njalo ukuthi isidluliseli sisezingeni nokuthi ama-tensioners namabhande axhumekile aqondile.Ukuqeqeshwa kwe-Loafer nakho kungasiza ekuqinisekiseni ukulandelela okufanele.
Esinye sezici ezibaluleke kakhulu abakhiqizi abahlanganisiwe okufanele banake ukwehlisa inani lezinto ezisetshenziswayo zokulungiswa ngaphambi kokuba ziqale ukusebenza.
Izakhiwo zokuthutha kumele zakhelwe ukumelana nezimo ezinzima kakhulu zokulayisha ngokuya ngokugoba.Uma kwenzeka amandla angalingani, isakhiwo kufanele sigcine isimo sesikwele, ngaphandle kwalokho isakhiwo sizokhubaza.
Izakhiwo eziklanywe ngendlela engafanele noma ezilimele zingathinta ukulandelela ibhande njengoba isakhiwo singaguquguquka futhi siwohloke ekuphenduleni imithwalo emisiwe, okubangela ukugqokwa okungadingekile ezingxenyeni ezifana nama-pulleys, ama-transmission shafts nama-motor.
Yenza ukuhlola okubonakalayo kwesakhiwo sokuthutha.Ukucindezeleka kwemishini esakhiweni kungabangela umonakalo, futhi izindlela zokuphakamisa nokuhambisa isakhiwo zingakhubaza futhi zigobe isakhiwo.
Kunezinhlobo eziningi zokuthutha emakethe namuhla.Eziningi ziyi-truss noma izakhiwo zesiteshi.Amaconveyors eziteshi ngokuvamile akhiqizwa ngamadiamitha angu-4″ kuya ku-6″.noma 8 amayintshi.impahla kuye ngokuthi isetshenziswa kanjani.
Ngenxa yokwakhiwa kwamabhokisi, ama-truss conveyors avame ukuhlala isikhathi eside.Idizayini evamile yalezi zihambisi ngokuvamile yenziwa ngensimbi ewugqinsi.
Uma isakhiwo sikhulu, mancane amathuba okuthi sinyakaze ngaphansi kwezimo ezijwayelekile zokusebenza, ukugwema izinkinga zokulandelela kanye nokunciphisa ukunakekelwa kwesistimu yokuthutha iyonke.
UChris Kimball weBelt Tech uphakamisa ukubhekana nomsuka wenkinga, hhayi nje izimpawu.
Ukulawula ukuchithwa kuyisici esibalulekile ekugcineni ukusebenza kahle kanye nokwenza inzuzo.Ngeshwa, kulula futhi ukungakunaki ngoba kuvame kakhulu.
Ukulungiswa kokuqala kungase kudinge ushintsho lombono wezinto ezichithekile njengembuyiselo kanye nokuqonda izindleko zangempela nemiphumela, okuhlanganisa ukusebenza kahle okuncishisiwe, ukuphepha okuncishisiwe kwezitshalo, kanye nokulimala kwama-pulley, ama-idlers nezinye izingxenye ngenxa yezinto ezisengozini yokulahlekelwa.Kuyinkimbinkimbi.umsebenzi, ngakho-ke izindleko zokunakekela zizokhuphuka.Lapho lezi zindaba seziqondwa ngokugcwele, kungenziwa izinguquko ezingokoqobo.
Amaphuzu okudlulisa angadala izinkinga eziningi, kodwa futhi ayithuba elihle lokuthuthuka.Ukubhekisisa imisebenzi yabo kungase kwembule amaphutha angalungiswa.Ngenxa yokuthi inkinga eyodwa ivame ukuhlobana nenye, ngezinye izikhathi lonke uhlelo kungase kudingeke luklanywe kabusha.Ngakolunye uhlangothi, kungase kudingeke izinguquko ezincane kuphela.
Olunye udaba olungaxakile, kodwa olubaluleke kakhulu luphathelene nokuhlanza amabhande.Isistimu yokuhlanza ibhande efakwe kahle futhi enakekelwa iwukhiye wokuvimbela izinto ezingemuva ukuthi zingakheki ku-idler pulley, okubangela ukungahambi kahle kwebhande nokuvuza.
Yiqiniso, isimo sebhande kanye nekhwalithi yokuxhumeka kuzoba nomthelela oqondile endleleni uhlelo lokuhlanza lusebenza kahle ngayo, njengoba ibhande eliqhekekile kakhulu futhi eligugile lizoba nzima kakhulu ukuhlanza.
Uma kubhekwa isidingo sokuthuthukisa ukusebenza kahle, ukuphepha kanye nokukhiqiza kwezitshalo zesimanje ezihlanganisiwe, ukunakekelwa okuhle kanye nokunciphisa uthuli nezinto zokuthutha kuya ngokuya kubaluleke kakhulu.Izihlanzi zamabhande ziyingxenye ebalulekile yanoma iyiphi isistimu yokuthutha ehlanzekile nephumelelayo.
Ngokusho koMnyango Wezokuvikela Nezempilo Ezimayini, amaphesenti angama-39 ezigameko ezihlobene nabathumeli bempahla zenzeka ngesikhathi kuhlanzwa noma kucolwa isithuthi.Izihlanzi zebhande le-conveyor zisiza ukuhlanza imikhiqizo ebuyisiwe futhi zivimbele ukuthi zingawi ezindaweni ezihlukahlukene ngemuva kwebhande lokuthutha.Lokhu kunganciphisa izinkinga zokugcinwa kwendlu kanye nokunakekelwa okufana nokwakhiwa nokuguga ngokweqile kwama-conveyor rollers nama-pulleys, ukungaboni ngaso linye kwamaconveyor ngenxa yeqhubu okwenziwayo ngenxa yezinto ezithwalayo, kanye nokunqwabelana kwezinto eziwa kumarola asekela abathumeli nezakhiwo emhlabathini, izindawo zokwakha, izimoto ngisho nabantu;indawo yokusebenza engalungile nengaphephile, kanye nezinhlawulo kanye/noma izinhlawulo.
Ukuhlanza kubalulekile ekulandeleleni umthumeli ngendlela efanele.Isihluthulelo sokulawula i-backhaul ukufaka nokugcina uhlelo olusebenzayo lokuhlanza ibhande.Kunengqondo ukusebenzisa isistimu yokuhlanza okuningi ukuze kuqinisekiswe ukuthi impahla ingasuswa izikhathi eziningi.Lezi zinhlelo ngokuvamile zihlanganisa okokuhlanza ngaphambili okutholakala endaweni ye-pulley yekhanda ukuze kukhishwe izinto eziningi, kanye nesihlanzi esisodwa noma ngaphezulu sesibili esitholakala ngokuqhubekayo eduze kwebhande sibuya ukuze sisuse izinhlayiya ezisele.
Isiteji sesithathu noma umshini wokuhlanza olandelayo ungabuyiselwa emuva eduze nendawo yokubuya yesithuthi ukuze kukhishwe yonke into yokugcina.
UMark Kenyon we-Applied Industrial Technologies uthi ukunciphisa ukubuyisela emuva kungathuthukisa ukusebenza kahle futhi kunciphise izindleko zokulungisa.
Ukulungiswa okulula okungenziwa ukuze kuncishiswe izindleko zokulungisa umshini wokuthutha ukuqinisekisa ukuthi isicoci sebhande siqine ngendlela efanele.
Izihlanzi zamabhande ezingalungiswanga kahle zingabangela ukuhlehla, okungaholela ekuhlulekeni ngaphambi kwesikhathi kwama-pulley, amabhande, ama-idlers, ama-bearings kanye nama-conveyor bottoms.Isicoci sebhande esiqinile esinganele singabangela izinkinga zokulandelela kanye nokushelela kwebhande, okuthinta ukusebenza kahle kokufakwa okuphelele kanye nobuqotho besakhiwo sesistimu.
Izilinganiso ezincane zezinto ezibuyiswayo ngokuvamile azinakwa noma azinakwa, kodwa kubalulekile ukuqonda ukuthi le mfucumfucu yezinto ezibonakalayo iphelelaphi kanye nomthelela wayo ekuthembekeni kwezitshalo, ukusebenza kahle kanye nezindleko zokunakekela.
Abanye abahlanzi bebhande abasha manje sebengasebenzisa i-air spring tension, baqede isidingo sokuphinda baqinise.Lo mklamo ongenakulungiswa uvimbela ukudluliswa kwezinto phakathi kokulungiswa, ukugcina ingcindezi eqhubekayo ebhandeni kuyo yonke impilo ye-vacuum.Le ngcindezi engaguquki iphinde yelula impilo ye-blade ngama-30%, iphinde inciphise isikhathi esidingekayo ukuze kugcinwe isidluliseli.

 


Isikhathi sokuthumela: Nov-22-2023