Imiklamo yangokwezifiso yesimanjemanje ezenzakalelayo yolayini wokupakisha onesivinini esikhulu, njengalena evela ku-NCC Automated Systems, inamakhono okushintsha umzila kanye nokuhlanganisa ukusheshisa ukugeleza komkhiqizo futhi ivumele ukushintsha kalula kosayizi bomkhiqizo nama-SKU.Izithombe zihlonishwa yi-NCC Automation Systems
Noma ngabe i-retrofit, i-retrofit noma ukufakwa okusha, amasistimu okuthutha kumele ahambisane namasistimu ezishintshayo akhona, asebenzise amandla amancane futhi ahlakaniphe kunangaphambili - akwazi ukuzivumelanisa nezinguquko zomkhiqizo noma osayizi bokupakisha ngesikhathi sokushintsha.Ngesikhathi esifanayo, ukuhlanzeka kufanele kuhlangabezane nezindinganiso ze-FDA, USDA kanye ne-3-A yenhlanzeko yobisi.Amaphrojekthi amaningi okuhambisa aqondene ngqo nesicelo futhi ngokuvamile adinga umsebenzi wokuklama.Ngeshwa, izindaba ze-supply chain nezabasebenzi zingabambezela kakhulu amaphrojekthi aklanywe ngokwezifiso, ngakho ukuhlela okwanele nokuhlela kuyadingeka.
Ngokocwaningo lwakamuva lwezoCwaningo neziMakethe, "Imakethe Yezimboni Yezokuthutha", usayizi wemakethe yezinhlelo zokuthutha emhlabeni kulindeleke ukuthi ukhule usuka ku-US$9.4 billion ngo-2022 uye ku-US$12.7 billion ngo-2027, kanti izinga lokukhula elihlanganisiwe ngonyaka lizoba ngu-6% .Abashayeli ababalulekile bahlanganisa ukwamukelwa okwengeziwe kwezixazululo zokuphatha izinto ezizenzakalelayo ezenziwe ngokwezifiso ezisekelwe ekucacisweni kwe-niche kuzo zonke izimboni ezisetshenziswa ekugcineni, kanye nesidingo esikhulayo sokuphatha umthamo omkhulu wezimpahla, ikakhulukazi ezimakethe zabathengi/abadayisayo, zokudla neziphuzo.
Ngokombiko, ukuqhubeka nokutshalwa kwezimali ocwaningweni nasekuthuthukisweni ngabakhiqizi besistimu yokuthutha kanye namanethiwekhi akhulayo we-supply chain kuzoqhuba isidingo sezixazululo zokuthutha esikhathini sokubikezela.NgokweNhlangano Yezizwe Ezihlangene Yokuthuthukiswa Kwezimboni, ukusetshenziswa kwezimpahla emazweni athuthukile kuzokhula kufinyelele cishe ku-US$30 wezigidigidi ngo-2025. Lokhu kukhula kulindeleke ukuthi kukhuphule ukungena kwezimboni ezishintshayo kanye nesidingo sezinhlelo zokuphatha izinto ezisebenza kahle.
Nakuba ezinye izinhlelo zokusebenza eziyisipesheli embonini yokudla (isb., ukudla okuyinqwaba nokudla okomile) ngokuvamile zihlanganisa amasistimu okuthutha amashubhu avaliwe (isb., i-vacuum, ukudonsa, njll.), ucwaningo lubonisa ukuthi izithuthi zamabhande zilindeleke ukuba zibe ingxenye enkulu kakhulu ngohlobo.futhi futhi enye yezingxenye ezidume kakhulu.izimakethe ezikhula ngokushesha.Izithuthi zokuthutha amabhande zingakwazi ukuphatha amanani amakhulu ngezindleko eziphansi kakhulu ngethani ngekhilomitha kunabanye abathuthi futhi bangahamba amabanga amade kalula nangezindleko eziphansi.Nakuba izinhlelo eziningi zokudla neziphuzo zisebenzisa ngokukhethekile izithululi zamashubhu ezivaliwe ukunciphisa uthuli nokugcina inhlanzeko, ucwaningo lubonisa ukuthi abathumeli bebhande basebenza kahle ngezinhlelo ezikhethekile zokuthutha ukudla nesiphuzo, ikakhulukazi ekupakisheni nasekugcineni/kuhlelo lokulethwa.
Kungakhathalekile ukuthi hlobo luni lokuthutha, ukuhlanzeka kuyisici esikhulu embonini yethu."Ukushintsha izidingo zokuhlanzeka kuyaqhubeka kuyisihloko esibalulekile sokuxoxisana phakathi kwabakhiqizi bokudla neziphuzo," kusho uCheryl Miller, umqondisi wezokumaketha kwa-Multi-Conveyor.Lokhu kusho ukuthi kunesidingo esikhulu sezinhlelo zokwakha insimbi engagqwali ezakhelwe amakhodi aqinile ezempilo njenge-FDA, USDA noma i-ejensi yobisi.Ukuthobelana kungase kudinge ukwakhiwa kwebhawodi elishaywayo, amaphedi okuvikela kanye nokushisela okuqhubekayo, izisekelo ze-sanitary, izimbobo zokuhlanza ezinephethini, amafreyimu ensimbi engagqwali kanye nezingxenye zokudlulisa amandla ezilinganiselwe ngokukhethekile, kanye namazinga we-sanitary 3-A adinga isitifiketi sangempela.
I-ASGCO Complete Conveyor Solutions inikeza amabhande, ama-idlers, izihlanzi zebhande eziyinhloko nezesibili, ukulawula uthuli, amadivaysi asebhodini nokuningi, kanye nezinsizakalo zokunakekela nokulungisa, ukuhlanganisa ibhande nokuskena nge-laser.Umphathi wezokumaketha uRyan Chatman uthe amakhasimende embonini yokudla afuna amabhande okuhambisa alwa namagciwane kanye namabhande ukuvikela ukungcoliswa kokudla.
Kwabathumeli bebhande bendabuko, ukusebenzisa amabhande onqenqema kungenza umqondo ngezizathu ezimbalwa.(Bona i-FE Engineering R&D, Juni 9, 2021) Izingxoxo ze-FE no-Kevin Mauger, uMongameli we-SideDrive Conveyor.Lapho ebuzwa ukuthi kungani inkampani ikhethe isihambisi esishayelwa emaphethelweni, uMauger uphakamise ukuthi isidluliseli singashayelwa ezindaweni eziningi ukuze kugcinwe ngisho ibhande eliqinile.Ukwengeza, ngenxa yokuthi awekho ama-roller noma amakheji ajikelezayo, isidlulisi kulula ukusihlanza, okusiza ukunciphisa ingozi yokungcoliswa kokudla.
Kodwa-ke, abathumeli bebhande abanamarola/amamotho abazimele banezinzuzo ezimbalwa ngaphezu kwamabhokisi ajwayelekile namamotho, ikakhulukazi ngokubuka kwenhlanzeko.UMongameli we-Van der Graaf u-Alexander Canaris uveze ezinye zezinkinga engxoxweni nomnyango we-R&D we-FE Engineering eminyakeni embalwa edlule.Njengoba izinjini namagiya kutholakala ngaphakathi kwesigubhu futhi kuvalwe uphawu, awekho ama-gearbox noma ama-motor angaphandle, aqeda indawo yokuzalanisa amagciwane.Ngokuhamba kwesikhathi, isilinganiso sokuvikela salezi zingxenye sikhuphuke safinyelela ku-IP69K, esivumela ukuthi zigezwe ngamakhemikhali anonya.Ukuhlanganiswa kwe-roller kufanelana namabhande okuthutha ajwayelekile kanye ne-thermoplastic anezinhlelo ze-sprocket ukuze anikeze inkomba elawulwa isikhundla.
I-Excalibur Food Belt Cleaning System ye-ASGCO iklwebula inhlama enamathelayo isuka ebhandeni ngaphambi kokuba iqhubeke, okubangele ukuthi ibhande litsheke noma libanjwe ama-bearings noma ezinye izingxenye.Idivayisi ingasetshenziswa nezinye izinto ezinamathelayo ezifana noshokoledi noma amaprotheni.Isithombe sihlonipha i-ASGCO
Ukuhlanza nokunciphisa isikhathi sokuphumula kubaluleke kakhulu kulezi zinsuku, futhi ukuhlanza endaweni (CIP) sekuyisidingo esikhulu kunokuthola okuhle.U-Rick Leroux, iphini likamongameli kanye nomphathi jikelele we-Luxme International, Ltd., umkhiqizi wamaketanga amashubhu, ubona isithakazelo esikhulayo kubathumeli be-CIP.Ngaphezu kwalokho, ama-conveyor avame ukuhlonyiswa ngezingxenye zokuhlanza izingxenye zokuthintana zomkhiqizo ukuze kunwetshwe izikhawu phakathi kwemijikelezo yokuhlanza.Ngenxa yalokho, imishini isebenza kahle futhi ihlala isikhathi eside.Okuthathwayo, kusho uLeroux, ukuthi izikhawu ezinde phakathi kokuhlanzwa kwamakhemikhali amaningi ngaphambi kokuhlanza okumanzi kusho ukwanda kwesikhathi nokukhiqiza komugqa.
Isibonelo sethuluzi lokuhlanza ibhande uhlelo lokuhlanza ibhande lebanga lokudla le-ASGCO Excalibur elafakwa endaweni yokubhaka eMidwest.Uma ifakwe ebhandeni lokuthutha, i-stainless steel (SS) block ivimbela inhlama ukuthi ingathwalwa.Emabhikawozi, uma le mishini ingafakiwe, inhlama yokubuyisela ngeke iphume ebhande, iqoqwe ebusweni bebhande bese iphelela ku-roller yokubuyisela, okubangela ukunyakaza kwebhande kanye nokulimala komphetho.
Umkhiqizi we-Tubular drag conveyor i-Cablevey ibona isithakazelo esikhulayo esivela kubakhiqizi bokudla neziphuzo ekuthutheni izithako eziyinqwaba nokudla okufriziwe, kusho uClint Hudson, umqondisi wezokuthengisa.Inzuzo yokusebenzisa isidluliseli seshubhu ukuthutha imikhiqizo eyinqwaba eyomile ukuthi inciphisa uthuli futhi igcine indawo ezungezile ihlanzekile.U-Hudson uthe isithakazelo samapayipi enkampani e-Clearview siyakhula ngoba abacubungula bayakwazi ukubona ukuthi kwenzekani ngaphakathi komkhiqizo futhi bahlole amaconveyor ukuthi ahlanzekile yini.
U-Leroux uthi ukunaka inhlanzeko emaphaketheni kubaluleke kakhulu njengasemikhiqizweni.Ngokwesibonelo, wabala amaphuzu athile abalulekile:
U-Leroux uphinde waphawula ukuthi abaprosesa bakhathazekile ngokusetshenziswa kwamandla.Bancamela ukubona iyunithi yamandla angama-20-horsepower kune-200-horsepower.Abakhiqizi bokudla nabo bafuna amasistimu nemishini enamazinga aphansi omsindo wemishini ahlangabezana nezindinganiso zomoya ohlanzekile wezitshalo.
Kumafekthri amasha, kungaba lula ukukhetha okokusebenza kwe-modular conveyor futhi kuhlanganiswe ohlelweni olulodwa.Kodwa-ke, uma kufika isikhathi sokuthuthukisa noma ukushintsha imishini ekhona, umklamo wangokwezifiso ungase udingeke, futhi izinkampani eziningi zokuthutha zingasebenzisa izinhlelo "zangokwezifiso".Kunjalo, inkinga eyodwa engaba khona ngempahla yangokwezifiso ukutholakala kwezinto zokwakha kanye nabasebenzi, abanye abahlinzeki abasakubika njengenkinga ekuhleleni izinsuku zangempela zokuphothula iphrojekthi.
"Iningi lemikhiqizo esiyithengisayo iyingxenye yemodular eklanyelwe ukuhlangabezana nezinhlobonhlobo zezidingo zamakhasimende," kusho u-Hudson wakwaCablevey.“Kodwa-ke, amanye amakhasimende anezidingo eziqondile izingxenye zethu ezingakwazi ukuhlangabezana nazo.Umnyango wethu wobunjiniyela uhlinzeka ngezinsizakalo zokuklama ukuhlangabezana nalezi zidingo ezithile.Izingxenye zangokwezifiso zithatha isikhathi eside ukufinyelela amakhasimende kunemikhiqizo yethu engekho eshalofini, kodwa izikhathi zokulethwa zivame ukwamukelwa ”
Izidingo eziningi zokuthutha zingahlangatshezwana nesistimu eklanyelwe isitshalo noma isitshalo esithile.I-ASGCO ihlinzeka ngezinsiza eziningi zokuklama nezobunjiniyela,” kusho uChatman.Ngozakwethu abahlukahlukene, i-ASGCO inganciphisa kakhulu izingqinamba ze-supply chain futhi ilethe imikhiqizo nezinsizakalo ngesikhathi.
"Zonke izimakethe, hhayi nje ukudla neziphuzo, zibhekene nezinselelo ebezingalindelekile ngenxa yomthelela wokuwa kwe-supply chain kanye nokushoda kwabasebenzi okubangelwa ubhubhane," kusho u-Multi-Conveyor's Miller.“Zombili lezi zinkinga ziholela ekwenyukeni kwesidingo semikhiqizo eqediwe.izimpahla, okusho ukuthi: “Sidinga okuthile, futhi besikudinga izolo.”Imboni yokupakisha ibilokhu i-oda imishini iminyaka eminingi, nesikhathi sokushintsha cishe izinyanga ezimbili.Isimo samanje sokukhiqiza emhlabeni wonke ngeke siphume ekulawuleni noma nini maduze.Ukuhlelela kusenesikhathi imishini yokukhulisa izitshalo, ukwazi ukuthi ukunikezwa kuzoba ngaphezu kwamazinga ajwayelekile, kufanele kube yinto ehamba phambili kuzo zonke izinkampani ze-FMCG.
“Kodwa-ke, siphinde sinikele ngamaconveyor amabili ajwayelekile aklanywe ngaphambilini ukuze alethwe ngesikhathi,” kwengeza uMiller.Uchungechunge Lwempumelelo lunikeza amaketanga ajwayelekile, alula, aqondile angadingi ukushaywa.Iphrosesa ikhetha ububanzi namajika achazwe ngaphambilini futhi inikeza izinketho zobude.I-Multi-Conveyor iphinde inikeze amasistimu okugeza amanzi e-Slim-Fit ngobude nobubanzi obusethiwe.UMiller uthe yize kunesidingo esikhulu, zisathengeka kakhulu kunezixazululo zokuhambisa ngokwezifiso.
I-Multi-Conveyor isanda kufaka isistimu yokucubungula inkukhu efriziwe efakwe esikhwameni.Njengentuthuko yesimanje, ukuguquguquka kuyisihluthulelo sokugcina umkhiqizo uhamba.Izinkinga ezibhekene nalolu hlelo lokusebenza zihlanganisa:
Eminye imikhiqizo idinga imishini yokupakisha emibili kuphela ukuletha umkhiqizo ngemizila emibili ngqo ohlelweni lwe-X-ray.Uma isikhwama esisodwa sihluleka, umkhiqizo uzodluliselwa kusikhwama sesithathu bese sithuthwa siyiswe emshinini wokudlulisa, ozobe usubekwa ukuthi ulethe izikhwama kwenye indlela yokuthutha uma kwenzeka ukungasebenzi.Isikhwama manje asinalutho.
Eminye imikhiqizo idinga imishini yokupakisha emithathu ukuze ifinyelele umphumela odingekayo.Umpakishi wesithathu uletha umkhiqizo emshinini wokudlulisa, osabalalisa izikhwama ngokulinganayo phakathi kwezidluliseli ezimbili eziphezulu eziphezulu zamashaneli okupakisha.Ukugeleza kwesithathu komshini wokupakisha bese kungena uxhumo oluhambisanayo lwe-servo phezulu/phansi emzileni ngamunye.Ibhande le-servo kumkhiqizo wezinga eliphansi livumela izikhwama ezivela ezingeni eliphezulu ukuba ziwele emgodini owenziwe ibhande le-servo.
Amasistimu okulawula ama-Multi-conveyor kanye nama-conveyor okuphatha izikhwama ayingxenye yesistimu iyonke enkudlwana ehlanganisa yonke into kusukela kolayini bokulayisha amakesi amabili kuya emifudlaneni elayishwayo eyodwa, ukukhomba nokuhlanganisa amakesi aphelele, izithungatha zensimbi, isidlulisi serola esiphezulu bese kuba ulayini wokuhlanganisa..CPU.Isikhwama nesistimu yebhokisi ilawulwa yi-PLC futhi ihlanganisa amadrayivu angaphezu kweshumi nambili ahlukahlukene kanye nama-servos amaningana.
Ukuhlela amasistimu amakhulu okubamba impahla ngokuvamile kuhilela okungaphezu nje kokubeka noma ukubeka ama-conveyors esakhiwo.Ngaphezu kokuhlangabezana nokucaciswa kwesakhiwo, abathumeli kumele bahlangabezane nemibandela kagesi, babe nezinto ezihambisanayo, futhi bahlangabezane nokugqwala, umthwalo wesevisi, ukuguga, ukuthuthwa kwendle kanye nezidingo zobuqotho bokudlulisa impahla, kusho uLeroux.I-conveyor eklanywe ngokwezifiso ivamise ukuba umkhiqizo ongcono odizayinelwe ukunikeza inani eliphezulu lesikhathi eside kumcubunguli ngoba yakhelwe ngokukhethekile ukuhlangabezana nezidingo zohlelo lokusebenza oluthile.
Ukusetshenziswa kwe-smart conveyor kuncike ngempela ekutheni iphrosesa yokudla ifunani kuhlelo oluthile.Ukuze uthulule isikhwama esikhulu sempushana noma impahla eyimbudumbudu esitsheni, kungase kudingeke ukuthi uvule noma uvale umsebenzi wesikali.Kodwa-ke, u-Chatman uthi i-automation iyisici esibalulekile ekwenzeni izinhlelo zokuthutha zisebenze kahle.Amandla okushayela i-automation ekugcineni awokuthuthukisa ikhwalithi yomkhiqizo oqediwe kanye nesivinini sohlelo.
I-Multi-Conveyor isebenzisa ukuxhumana kobuchwepheshe bokulawula okuhlanganisa umklamo osebenzayo."Sisebenzisa ama-HMI namadrayivu e-servo ukuze sinikeze izinguquko ezisheshayo nezisebenza kahle zokupakishwa okuhlukile, ukuhlanganisa ama-cartoning kanye nokuhlelwa kwemigqa ye-palletizing," kusho uMiller."Ukuguquguquka kwesimo somkhiqizo, isisindo kanye nosayizi kuhambisana nokukhiqiza okukhulayo nokwanda kwesikhathi esizayo."izinhlelo zokuxhumana.
U-Leroux uthe nakuba ama-smart conveyor etholakala kubathengisi abaningana, abakafinyeleli ezingeni eliphezulu lokwamukelwa ngenxa yezindleko ezinkulu zokufaka izingxenye ezihlakaniphile namaphakheji okuphatha ahlobene adingekayo ukuze kusetshenziswe idatha eqoqwe kubathumeli.
Kodwa-ke, uthi umshayeli oyinhloko wemboni yokudla ukwenza abathumeli bahlakaniphe isidingo sokulandelela nokuqinisekisa inqubo yokuhlanza usebenzisa izinhlelo zokusebenza ze-CIP ezihlanzekile endaweni yokubhujiswa, i-RTE noma ukudluliselwa emaphaketheni.
Njengengxenye yohlelo lokuhlanza, amaconveyor ahlakaniphile adinga ukuqopha i-SKU yenqwaba futhi ahlobanise leyo SKU nezinga lokushisa lamanzi, isikhathi sokucwiliswa, ukucindezela kokufutha, izinga lokushisa lamanzi, kanye nokuhanjiswa kwesisombululo sokuhlanza okumanzi kwe-alkali ngayinye, i-asidi, ne-sanitizer yomjikelezo wokuhlanza.Isiteji sokuhlanza.U-Leroux uthi izinzwa zingakwazi nokuqapha izinga lokushisa lomoya kanye nesikhathi sokumisa ngesikhathi sesigaba sokumisa umoya oshisayo.
Ukuqinisekiswa kwemijikelezo yokuthuthwa kwendle ephindaphindwa njalo futhi eyenziwa ngokucophelela kungasetshenziswa ukuze kuqinisekiswe ukuthi alukho ushintsho enqubweni efakazelwe yokuthuthwa kwendle.Ukuqapha okuhlakaniphile kwe-CIP kwazisa isisebenzisi futhi kunganqamula/kuhoxise umjikelezo wokuhlanza uma imingcele yokuhlanza ingahlangabezani namapharamitha nezimiso eziyisisekelo ezicaciswe umkhiqizi wokudla.Lokhu kulawula kuqeda isidingo sokuthi abakhiqizi bokudla babhekane namaqoqo asezingeni eliphansi okufanele anqatshwe.Lokhu kuvimbela amagciwane noma izinto ezingezwani nomzimba ukuthi zingeniswe emkhiqizweni wokugcina ngaphambi kokupakishwa emshinini ohlanzwe ngokungafanele, ngaleyo ndlela kunciphisa ubungozi bokukhumbula umkhiqizo.
"Amaconveyor ahlakaniphile anika amandla ukuphatha okumnene kanye nokukhiqiza okuphezulu ekukhiqizeni ukudla osekulungele ukudliwa," FE, Okthoba 12, 2021.
Okuqukethwe Okuxhasiwe kuyisigaba esikhokhelwayo esikhethekile lapho izinkampani zemboni zihlinzeka ngokuqukethwe kwekhwalithi ephezulu, okungachemile, okungaphatheki kwezentengiso ngezihloko ezithakaselayo izethameli zobunjiniyela bokudla.Konke okuqukethwe okuxhasiwe kunikezwa ama-ejensi wokukhangisa.Unentshisekelo yokubamba iqhaza esigabeni sethu sokuqukethwe esixhasiwe?Sicela uthinte omele indawo yangakini.
Le seshini izocacisa ngezinjongo nezinhloso zeqembu lephrojekthi ukuze kwakhiwe impahla eluhlaza, egxile kubasebenzi kanye nesikhungo sokucubungula umkhiqizo oqediwe kuyilapho kukhulisa umkhiqizo kanye nenani lenkampani namakhasimende ayo.
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Ihlanganisa ukujula kwesayensi nezinto eziwusizo ezingokoqobo, le ncwadi ihlinzeka abafundi abathweswe iziqu kanye nonjiniyela bokudla abaqeqeshiwe, ochwepheshe, nabacwaningi ithuluzi lokubasiza bathole ulwazi lwakamuva mayelana nezinqubo zoguquko nezokulondoloza, kanye nokulawula inqubo nezinkinga zenhlanzeko yezitshalo.
Isikhathi sokuthumela: Oct-13-2023